• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention provides a chain component which has a simple surface treatment structure and in which a satisfactory wear resistance is maintained in the long term; and a chain which uses this chain component so that a satisfactory resistance to elongation due to wear is maintained. A roller chain 1 serving as an industrial chain for the transmission of power is designed so that a pair of outer plates 5 and 5 connected by two axes 6 and 6 and a pair of inner plates 2 and 2 interconnected by two bushes 3 and 3 on each of which a roll 4 is mounted are alternately connected so that each axis 6 is loosely fitted in each bushing 3. A layer of chromium nitride 61 is formed on the outer face of the substrate. steel base of the axis 6. The chromium nitride layer 61 contains iron at a content greater than 0% by weight and less than or equal to 55% by weight.
    公开号:FR3053980A1
    申请号:FR1659701
    申请日:2016-10-07
    公开日:2018-01-19
    发明作者:Misa Asada；Takashi Kawata；Tomoaki Nakayasu；Kota Yoshimoto；Nobuhiro Uchida
    申请人:Tsubakimoto Chain Co；
    IPC主号:
    专利说明:

    Field of the invention The present description relates to a chain component such as an axle, a bushing, a connecting plate or a roller serving as a constituent component of an industrial chain for the transmission of power such as a chain roller or a low noise chain, used for example as a timing chain for an automobile or the like, and a chain provided with this chain component.
    2. Description of the Related Art A technique is known in which, when a chromium nitride film is formed on a metal surface, the wear resistance and the corrosion resistance of the metal are improved. Thus, in order to improve the service life of a mechanical element, a molding tool, a machining tool, or the like, the formation of such a film of chromium nitride is widely used. .
    In general, the chromium nitride film is formed by a physical vapor deposition (PVD) process such as
    0 an ion deposition process in which, in a vacuum chamber, Cr is vaporized, ionized and then sprayed onto a substrate and, at the same time, nitrogen is introduced so that the film of
    B15579 FR chromium nitride .is formed, or a sputtering process in which a high voltage is applied between a target and a substrate so that a glow discharge is generated and Ar ions from the plasma obtained are collided with the surface of the target, from which it follows that Cr atoms are sprayed and deposited on the substrate.
    However, when such a chromium nitride film formed by the PVD process is used as the surface treatment layer of a sliding element under high load as in a chain, the chromium nitride film easily flakes off of metallic steel substrate or the like and therefore there is a problem that it is difficult to adhere the chromium nitride film to the surface of the substrate and thus to unite it to the substrate for flaking hardly happen.
    In addition, in the PVD process, in some cases, droplets appear on the surface. The droplets create a problem in that the roughness of the surface increases and cracks occur from the droplets so that the wear resistance is degraded. Even when the droplets are removed by polishing, holes are formed in the portions where the droplets are removed. Then the holes grow with the load, then the holes connect with each other so that there is a problem that the wear resistance cannot be improved.
    Furthermore, the PVD process suffers from the problem that an improvement in the service life by an increase in the thickness of the film cannot be obtained since this approach causes the appearance of cracks and therefore a degradation in the resistance to wear.
    In addition, there is a problem that if the material to be treated has a hole, the formation of a film up to the inner surface of the hole is difficult.
    Examples of the mechanical element which has just been described include an axis provided in a chain of
    B15579 FR distribution for automobile engine. Examples of such a timing chain include a roller chain, a bushing chain and a low noise chain.
    A roller chain is designed such that the two end parts of a cylindrical bush, in a state where a roller is mounted on the bush, are force fitted into the bush holes of a pair of inner plates then the two end portions of the axis having been mounted in the socket are force-fitted into the axis holes of a pair of outer plates individually arranged on the two outer sides of the pair of inner plates. A bushing chain is not provided with such rollers.
    In a distribution chain of the prior art, in order to improve the wear resistance of the sleeve and the shaft, a deposit of chromium is applied to the steel base material of the axis.
    However, the timing chain presents a problem in that when used in the chamber of an automobile engine in conjunction with engine oil that has been severely degraded, the axle and the bush can easily wear so that the service life can be shortened.
    In addition, in the case where the soot generated in the combustion process of the engine mixes with the engine oil, since the soot is hard, when the lubricating oil containing the soot enters a space between the spindle and the bush serving as component parts of a distribution chain operating at high speed and under heavy load, the wear of the spindle and the bush can be accelerated despite the formation of the coating film between the spindle and the socket.
    Thus, a surface treatment has become necessary to further improve the wear resistance of the chain.
    In order to solve the problem that when a chromium nitride film is formed on a metal surface, flaking by thermal cycles occurs easily and therefore the adhesion properties to the substrate are
    B15579 FR degraded, the provisional Japanese patent application No. Hll-29848 describes a process in which a deposition of Cr is carried out on the surface of the metallic material, then the metallic material is heated in a halogenated compound and or in a reaction gas containing halogen so that the Cr deposition surface is cleaned and activated; then the metallic material is heated in a nitriding atmosphere so that the Cr deposition surface is nitrided, whereby a film of chromium nitride is formed.
    Summary [0009] In the process for forming a chromium nitride film of the provisional Japanese patent application No. Hll29848, a special Cr deposit is made, such as a Cr deposit for industrial use, a deposit of Cr with high resistance to corrosion without cracking, a deposit of macroporous Cr, and a deposit of amorphous Cr containing 2% to 4% of carbon on a steel or similar substrate, then a halogenated pretreatment is carried out, then a nitriding treatment . So this process is extremely complicated. Furthermore, as described in Examples 1 to 3 of Japanese Provisional Patent Application No. Hll-29848, the Vickers hardness of the chromium nitride film obtained is from 1700 to 2000 HV and therefore there is a large difference in hardness between the chromium nitride film and a soft base material. Thus, sufficient adhesion properties may not be obtained and therefore the wear resistance may not be maintained over the long term.
    Thus, when the surface treatment method of Japanese provisional patent application No. Hll-29848 is applied to a chain component such as a spindle of a timing chain, problems are expected to arise in that the manufacturing process is complicated, the manufacturing cost is high, and the wear resistance is not maintained satisfactorily in the long term.
    The present description has been designed to respond to this situation. An object of this description
    B15579 FR
    It is to provide a chain component which has a simple surface treatment structure and in which a satisfactory wear resistance is maintained in the long term, and a chain which uses this chain component so that a satisfactory resistance to wear. elongation due to wear is maintained.
    A chain component of an industrial chain for power transmission according to a first aspect of the present description comprises a steel-based substrate, a layer of chromium nitride formed on the external face of the d-based substrate. steel and containing more than 0% by mass and less than 55% by mass of iron.
    In a chain according to a second aspect of the present description, designed such that a pair of outer plates connected to each other by two axes and a pair of inner plates connected to each other by two sockets are connected alternately from such that each axle is loosely adjusted in each socket, at least one or one of the axle, the socket, the inner plate and the outer plate being a chain component according to the first aspect .
    In a chain according to a third aspect of this description, designed so that a pair of outer plates connected together by two axes and a pair of inner plates connected together by two bushings on each of which a roller is mounted are connected to each other alternately so that each axis is loosely adjusted in each socket, at least one or one of the axis, of the socket, of the inner plate, of the outer plate and the roller being a chain component according to the first aspect.
    In a chain according to a fourth aspect of this description, designed so that a plurality of inner plates, one end portion in the direction of the shortest side is provided with a pair of teeth W-shaped link, are interconnected in the width direction of the chain by axes so that a connecting tooth of an inner plate of adjacent inner plates
    B15579 FR overlaps the other connecting tooth of the other inner plate and in such a way that an outer plate is arranged on each outer side of the width direction, at least one or one of the axis , the inner plate and the outer plate being a chain component according to the first aspect.
    According to the chain component of the present description, the chromium nitride layer is formed on the external face of a steel-based substrate and therefore the surface treatment structure is simple. Thus, manufacturing is carried out in a small number of process steps and therefore is easy and inexpensive.
    Chromium nitride has a low coefficient of friction and therefore the chain component on which the chromium nitride layer is formed has a low aggressiveness towards an element in contact. In addition, the heating due to sliding is reduced in the chromium nitride layer. In addition, chromium nitride has a high oxidation start temperature and therefore is hardly oxidized even at high temperatures so that the wear resistance of the chain component is maintained satisfactorily.
    The chromium nitride layer contains iron and therefore has satisfactory adhesion properties with the steel-based substrate. In addition, since the iron content is greater than 0% by mass and less than or equal to 55% by mass, the wear resistance of the chain component is maintained over the long term.
    The chain of the present description has a satisfactory resistance to elongation due to wear.
    The foregoing and other objects and features will become more apparent with the following detailed description and the accompanying drawings.
    Brief Description of the Drawings [0017] FIG. 1 is a partial perspective view illustrating an example of a roller chain.
    B15579 FR
    Figure 2 is a partial perspective view illustrating an example of a low noise chain.
    FIG. 3 is a graph illustrating cross-sectional distributions of composition of Fe, Cr and N in an axis of example 1, obtained by a linear analysis using a ΕΡΜΆ (microanalyzer with electronic probe).
    FIG. 4 is a graph illustrating the amounts of wear of an axle and of a bushing in which the axle has been mounted, obtained by a measurement on a roller chain provided with axes of example 1 and on a roller chain provided with axes of Comparative Example 1 after each chain has operated for a given time.
    FIG. 5 is an optical micrograph representing the surface of an axis of example 1.
    FIG. 6 is an optical micrograph representing the surface of an axis of comparative example 2.
    Figure 7 is a graph illustrating the relationship between the Fe content in the chromium nitride layer and the rate of elongation due to wear.
    Figure 8 is a graph illustrating the relationship between the thickness of the chromium nitride layer and the rate of elongation due to wear.
    Detailed Description The chain component according to the present description comprises a steel-based substrate and a layer of chromium nitride formed on the outer face of the steel-based substrate.
    The chromium nitride layer contains more than 0% by mass and less than 55% by mass of Fe. The lower limit of the Fe content is preferably 1% by mass, more preferably 5% by mass , and even more preferably 8% by mass. The upper limit is preferably 45% by mass and more preferably 32% by mass.
    B15579 FR
    It is preferable that the Fe has a gradually decreasing concentration distribution outward from the surface of the steel-based substrate.
    It is preferable that the Cr and N content gradually decrease from the outer face to the side of the surface of the steel-based substrate.
    In the chromium nitride layer, for a total content of 100% by mass, it is preferable that the Fe content is greater than 0% by mass and less than or equal to 55% by mass, than the content of Cr is greater than or equal to 45% by mass and less than or equal to 90% by mass, and that the content of N is greater than or equal to 5% by mass and less than or equal to 25% by mass.
    The lower limit of the Fe content is preferably 1% by mass, more preferably 5% by mass, and even more preferably 8% by mass. The upper limit is preferably 45% by mass and more preferably 32% by mass.
    The lower limit of the Cr content is preferably 48% by mass and more preferably 51% by mass. The upper limit is preferably 77% by mass and more preferably 67% by mass.
    The lower limit of the N content is preferably 9% by mass and more preferably 13% by mass. ''
    Here, the Fe content indicates a value obtained by a qualitative / quantitative analysis using a ΕΡΜΑ. In addition, the Cr and N content indicates values, each of which is obtained so that a value obtained by a qualitative / quantitative analysis using ΕΡΜΑ is corrected by taking into account an analysis value of a sample. chromium nitride standard.
    It is preferable that the chromium nitride layer has a thickness greater than or equal to 2 μm and less than or equal to 30 μm. In this case, the surface roughness is low and therefore cracks are difficult to produce and
    B15579 FR a satisfactory wear resistance is obtained. In addition, the chain obtained by assembling the chain components has satisfactory resistance to elongation due to wear.
    An intermediate layer can be provided between
    the chromium nitride layer and the steel-based substrate. The middle layer may be composed of Cr, CrB, CrB2, CrC , Cr2N, Cr2Û3, CrSÎ2, CrNi, CrB- Ό, CrB2-O, (V, Cr) C, (Cr, Zr) N, CrBN, CrB2 + Ni, (Cr, Mn) C, (Cr, Mo) N , (V, Cr) B, (Cr, Fe) C, (Cr, W) N, (Cr, Mn) B, (Cr, Co) C, (Cr, Cu) N, (Cr, Fe) B, (Cr, Ni) C, (Cr, V) N, (Cr, Co) B, (Cr, Cu) C, (Cr, Ni) B, (Cr, Zn) C, (Cr, Cu) B, (Cr, Zr) C, (Cr, Zn) B, (Cr, Nb) C, (Cr, Zr) B, (Cr, Mo) C, (Cr, Nb) B, (Cr, Hf) C, (Cr, Mo) B, (Cr, Ta) C, (Cr, Hf) B, (Cr, W) C, (Cr, Ta) B, (Cr, W) B or similar
    The chromium nitride layer of the chain component according to the present description is formed on the external face of the steel-based substrate by a process in which a steel-based substrate and a treatment agent containing Cr powder, aluminum oxide (hereinafter called alumina), and an ammonium halide are placed in an oven; then the oven is heated to the desired temperature which is maintained for a given time; then the oven is cooled slowly. The treatment agent can contain, compounds serving as origin for the elements contained in the intermediate layer described above.
    The following description is given for a case in which the chain component according to the present description is applied to the axis of a roller chain serving as a distribution chain of an automobile engine or the like.
    FIG. 1 is a partial perspective view illustrating an example of a roller chain 1.
    The roller chain 1 is designed so that the two ends of a sleeve 3 are force-fitted respectively into sleeve holes 2a and 2a of a pair of inner plates 2 and 2 and then the two ends of an axis 6 having been mounted in the socket 3 are force-fitted into
    B15579 FR pin holes 5a and 5a of a pair of outer plates 5 and 5 respectively arranged on the two outer sides of the pair of inner plates 2 and 2. A roller 4 is mounted on the bush 3.
    The chromium nitride layer 61 described above is provided on the external face of the axis 6.
    The manufacturing process for a chain component according to the present description is described below by adopting axis 6 as an example.
    For example, the steel substrate used for axis 6 is a metal rod composed of carbon steel, chromium-molybdenum steel (SCM), carbon-chromium bearing steel (SUJ), or the like. .
    A diffusion metallization of Cr is carried out on the surface of the steel substrate of axis 6 then an N diffusion diffusion metallization is carried out so that a layer of chromium nitride 61 is formed on the side of the surface .
    Metallization with Cr diffusion can be carried out by a known process called the powder packing process.
    In particular, firstly, axis 6 and a treatment agent containing Cr powder, alumina and an ammonium halide are loaded into an alumina tray or the like, then the alumina tray is placed in an oven like an electric oven. In the treatment agent, in its total content of 100% by mass, it is preferable that the Cr powder content is from 60 to 67% by mass, the alumina content is from 30 to 37% by mass, and the ammonium halide content is 0.2 to 3% by mass.
    Usable ammonium halides include ammonium chloride, ammonium bromide, ammonium iodide and ammonium fluoride. One or two or more kinds of such ammonium halides are selected depending on the desired layer configuration.
    B15579 FR [0027] A replacement with an inert gas such as Ar or N2 is carried out before heating.
    Then, heating is carried out at a given temperature.
    At the moment, one can send a stream of NH3 and / or N2 with a given flow rate which depends on the desired thickness of the layer 61 of chromium nitride, on the configuration of the layer, on the total thickness of the layer , or similar.
    The material is left in place for a given time and then cooled.
    In the case where the desired layer has not been obtained, again, in a state in which NH3 and / or N2 are circulated, the material is heated to a given temperature, then maintained for a given time, then cooled .
    The proportions of composition of the treatment agent, the treatment temperature, and the holding time are determined as a function of the composition of the steel-based substrate, of the desired thickness of the layer of chromium nitride 61, layer configuration, overall layer thickness, and the like.
    Specific examples of the method for forming the chromium nitride layer 61 include a method of nitriding the surface of the substrate based on steel or a layer of CrC.
    According to this formation process for the chromium nitride layer 61, the chromium nitride layer 61 can be formed on the external face of the steel-based substrate with a small number of process steps and therefore easily and inexpensively. Then, Cr, C and Fe have concentration gradients and therefore satisfactory adhesion properties are obtained between the layer of chromium nitride 61 and the steel-based substrate.
    In the chain component obtained by the manufacturing method described above, the chromium nitride layer 61 having a high and difficult oxidation start temperature
    B15579 FR to be oxidized even at high temperatures is formed on the external face. Thus, a satisfactory wear resistance and satisfactory adhesion properties are obtained for the chromium nitride layer 51 on the steel-based substrate. As a result, satisfactory wear resistance is maintained over the long term.
    The description which was made previously relates to a case in which the layer of chromium nitride 61 is formed on the axis 6. However, the usable applications are not limited to this. That is, the chromium nitride layer can be formed on the surface of at least one of the chain components from the inner plate 2, the sleeve 3, the roller 4 and the outer plate 5 .
    With the chain 1 provided with the chain component according to the present description, a satisfactory resistance to elongation due to wear is maintained in the long term.
    The chain according to the present description may be a chain with bushes not provided with rollers.
    The chain according to the present description can be a low noise chain.
    FIG. 2 is a partial perspective view illustrating an example of a low noise chain 10.
    The low noise chain 10 is designed so that several internal plates 11, one end portion of which in the direction of the shortest side is provided with a pair of connecting teeth 11a and 11a having a shape of W, are interconnected in the width direction of the low noise chain 10 by axes 12 so that a connecting tooth 11a of an inner plate 11 of adjacent inner plates 11 overlaps the other connecting tooth 11a from the other inner plate 11 and such that an outer plate 13 is arranged on each outer side of the width direction.
    In the low noise chain 10, the chromium nitride layer is on the surface of at least one of the chain components among the inner plate 11, the axle 12 and the plate
    B15579 FR exterior 13. FIG. 2 illustrates a case in which the axis 12 comprises the layer of chromium nitride 121 on an exterior side.
    [Examples] The present description is made below in detail with reference to examples.
    [Example 1]
    A metal rod of SUJ2 used as the pretreated material of Example 1 was cut to a given length. Then, a grinding was carried out on this material so that the substrate of the axis 6 serving as a steel-based substrate was obtained.
    A treatment agent containing Cr powder, alumina and NH4CI in accordance with the above-mentioned numerical values of composition and axis 6 were placed in an alumina tray. Then, the alumina tray was placed in an oven. A replacement was carried out with inert gas and then additional gases (NH3 and N2) were circulated with the appropriate flow rates. Then, it was heated to the above-mentioned temperature and then this temperature was maintained so that the layer of chromium nitride 61 was formed on the external face of the axis 6. After that, the supply of the furnace was cut off. so that cooling has been achieved.
    Thus, axis 6 was obtained in which the layer of chromium nitride 61 was formed on the external face of the steel substrate.
    In the chromium nitride layer 61, there was obtained an Fe content of 13% by mass, a Cr content of 74% by mass, and an N content of 13% by mass, and a thickness of 1 pm.
    Figure 3 is a graph illustrating cross-sectional distributions of composition of Cr, N and Fe in axis 6 of Example 1, obtained by a linear analysis using ΕΡΜΑ. The horizontal axis indicates the length in the thickness direction and the vertical axis indicates the detected intensity of each component.
    B15579 FR
    The measurement conditions were as follows.
    Acceleration voltage: 15 kV
    Sample current: 50 nA
    Beam diameter: 1 μm As can be seen in FIG. 3, going from the external face to the side of the surface of the substrate of axis 6, the Fe content gradually increases and the Cr and in N gradually decrease.
    Thus, it was confirmed that the diffusion metallization of Cr and N was carried out in the part of the side of the surface of the substrate of the axis 6 so that the layer of chromium nitride 61 was formed on the external face of the steel-based substrate. During the diffusion metallization of Cr and N, concentration gradients were formed. The Fe also had a concentration distribution, the content of which gradually decreases from the side of the surface of the steel-based substrate towards the outer face. Since Fe, Cr and N had such concentration gradients, satisfactory adhesion properties were obtained between the substrate of axis 6 and the layer of chromium nitride 61.
    [Comparative example 1]
    An axis of Comparative Example 1, in which a coating of CrC having a thickness of 15 μm was formed on a steel substrate, was obtained by a powder packing method according to the prior art.
    [Comparative example 2]
    An axis of Comparative Example 2, on which a layer of chromium nitride having a thickness of 6 μm was formed on a steel substrate, was obtained by a PVD method of the prior art.
    Each roller chain was assembled using the axes 6 of Example 1, the axes of Comparative Example 1, or the axes of Comparative Example 2 described above.
    B15579 FR
    The resistance to elongation due to wear was evaluated for each roller chain.
    First, engine oil according to the SAE “5W-30” standard was used, then engine oil having been degraded by an effective operation of 5,000, 10,000 or 15,000 km in urban traffic was collected in an automobile.
    Then, severe tests were carried out using each engine oil, in which a roller chain provided with the axes of example 1, comparative example 1 or comparative example 2 was rotated at high speed for 100 hours. The results are listed in Table 1. Table 1 lists the data of Example 1 and Comparative Example 2 for the engine oil corresponding to each distance traveled in the form of the ratio (elongation ratio due to the wear) of the rate of elongation due to wear obtained when the rate of elongation due to wear of the roller chain of Comparative Example 1 is assumed to be equal to 100.
    [TABLE 1] (%)
    DISTANCETRAVELED(km) EXAMPLE 1 EXAMPLECOMPARATIVE 1 EXAMPLECOMPARATIVE 2 5000 80 100 118 10,000 70 100 146 15000 63 100 182
    As can be seen in Table 1, the resistance to elongation due to wear has been satisfactory with, in descending order, Example 1, Comparative Example 1 and Comparative Example 2. That is to say, it has been observed that the roller chain 1 of Example 1 in which the layer of chromium nitride 61 containing Fe with a content greater than 0% by mass and less than or equal at 55% by mass was formed on the outer face of the steel-based substrate, exhibited satisfactory resistance to elongation due to wear. Then, when the engine oil with the greatest distance traveled (suffering from severe degradation) was
    B15579 FR used, the improvement effect for the resistance to elongation due to wear of the chromium nitride layer 61 became greater.
    Figure 4 is a graph illustrating the amounts of wear for the axis and for the sleeve in which the axis has been mounted, obtained by a measurement of the roller chain provided with the axes 6 of 1'example 1 and of the roller chain provided with the axes of Comparative Example 1 after having operated each chain for a given period.
    As can be seen in FIG. 4, when the roller chain provided with the axes 6 of Example 1 has been used, the amounts of wear of the axis and of the bush have decreased compared to the case where the chain with rollers with axes of Comparative Example 1 was used. In particular, the amount of wear of the sleeve has decreased remarkably. This is due to the fact that the chromium nitride layer 61 of the axis 6 of Example 1 had a lower aggressiveness with respect to the element in sliding contact (the socket).
    FIG. 5 is an optical micrograph representing the surface of the axis 6 of Example 1. FIG. 6 is an optical micrograph representing the surface of the axis of Comparative Example 2.
    For axis 6 of Example 1 in Figure 5, there is an absence of droplets on the surface. On the contrary, for the axis of Comparative Example 2, there are a large number of droplets. This indicates that for the axis of Comparative Example 2, the surface roughness has increased, that cracks have appeared from the droplets and that the wear resistance has deteriorated.
    Next, we will describe the results of tests carried out to assess resistance to elongation due to wear, tests in which engine oil that has been degraded was used and then in which the content of Fe in the chromium nitride layer 61 of the roller chain has been changed.
    B15579 FR
    As for Example 1, axes 6 of Examples 2 to 6 and the axis of Comparative Example 3 were made, having the compositions of elements listed in Table 2 below. Table 2 also lists the results of Example 1 and Comparative Example 1 described above. Among the elements in Table 2, the Fe content indicates a value obtained by a qualitative / quantitative analysis using ΕΡΜΑ. In addition, the Cr and N contents indicate values that have been obtained so that the value obtained by qualitative / quantitative analysis using ΕΡΜΑ is corrected by taking into account an analysis value of a standard sample of chromium nitride.
    [Table 2]
    TABLE 2 (%)
    EXAMPLE2 EXAMPLE3 EXAMPLE4 EXAMPLE1 EXAMPLE5 EXAMPLE6 EXAMPLECOMPARATIVE1 EXAMPLECOMPARATIVE3 Cr 90 77 67 74 51 45 30 NOT 9 18 25 13 17 5 15 Fe 1 5 8 13 32 55 60 QUANTITYTOTAL 100 100 100 100 100 105 105 REPORTELONGATIONDUE TO WEAR 80 67 60 59 60 98 100 122
    Oil was used according to the SAE standard "0W20" then the engine oil having been degraded by an effective operation of 10,000 km in urban traffic was collected in an automobile.
    Then, severe tests were carried out using this engine oil, tests in which a roller chain provided with the axes of examples 1 to 6, of comparative example 1, or of comparative example 3 was put into rotation at high speed for 150 hours. The results are listed in table 2. Table 2 lists the data of each example and of comparative example 3 in the form of the ratio (elongation ratio due to wear) of the elongation rate due to wear obtained when the, rate
    B15579 FR of elongation due to wear of the roller chain of Comparative Example 1 is brought back equal to 100.
    Figure 7 is a graph illustrating the relationship between the Fe content in the chromium nitride layer and the ratio of elongation due to wear. The horizontal axis indicates the Fe content (in% by mass) and the vertical axis indicates the ratio of elongation due to wear (%).
    As can be seen in Table 2 and in Figure 7, the roller chain 1 of each example in which was formed the layer of chromium nitride 61 containing Fe with a content greater than 0% by mass and less than or equal to 55% by mass has satisfactory resistance to elongation due to wear.
    The lower limit of the Fe content is preferably 1% by mass, more preferably 5% by mass, and even more preferably 8% by mass. The upper limit is preferably 45% by mass and more preferably 32% by mass.
    The lower limit of the Cr content is preferably 45% by mass and more preferably 48% by mass, and even more preferably 51% by mass. The upper limit is preferably 90% by mass and more preferably 77% by mass, and even more preferably 67% by mass.
    The lower limit of the N content is preferably 5% by mass and more preferably 9% by mass, and even more preferably 13% by mass. The upper limit is preferably 25% by mass.
    In addition, we will describe the results of evaluation tests of resistance to elongation due to wear carried out so that engine oil having been degraded was used and then the thickness of the layer. chromium nitride 61 of the roller chain has been changed.
    Motor oil was used according to standard SAE 0W30, then the motor oil having been degraded by a
    B15579 FR operation of 10,000 km in urban traffic was collected from an automobile.
    Then, severe tests were carried out using this engine oil, tests in which a roller chain provided with the axes of each example, in which the thickness of the layer of chromium nitride 61 was modified, was put in place. high speed rotation for 180 hours.
    Figure 8 is a graph illustrating the relationship between the thickness of the chromium nitride layer and the aspect ratio due to wear.
    The horizontal axis indicates the thickness (pm) and the vertical axis indicates the ratio (ratio of elongation due to wear in%) of the rate of elongation due to wear obtained when the rate of elongation due the wear of the roller chain of Comparative Example 1 is reduced to 100.
    As can be seen in FIG. 8, when the thickness of the chromium nitride layer 61 was greater than or equal to 2 μm and less than or equal to 30 μm, satisfactory resistance to elongation due to wear. When the thickness exceeded 30 µm, cracks appeared and therefore the resistance to elongation due to wear deteriorated.
    As described above, it has been confirmed that the chromium nitride layer 61 of the axis 6 according to each example of the present description does not have droplets and therefore hardly flakes; the layer of chromium nitride 61 has a low aggressiveness with respect to the element in contact; the thickness can be adjusted greater than or equal to 2 μm and less than or equal to 30 μm; and therefore the roller chain 1 has a satisfactory resistance to elongation due to wear and the satisfactory resistance to elongation due to wear is maintained in the long term.
    As described above, a chain component of an industrial chain for power transmission according to a first aspect of the present invention comprises a steel-based substrate, and a layer of nitride.
    B15579 FR chromium formed on the external face of the steel-based substrate and containing iron with a content greater than 0% by mass and less than or equal to 55% by mass.
    In this aspect, the chromium nitride layer is formed on the outer face of the steel-based substrate and therefore the structure of the surface treatment is simple. Thus the manufacturing is carried out with a small number of steps and therefore is easy and inexpensive.
    Chromium nitride has a low coefficient of friction and therefore the chain component on which the layer of chromium nitride is formed has a low aggressiveness towards an element in contact. In addition, the heating due to sliding is reduced in the chromium nitride layer. In addition, chromium nitride has a high oxidation start temperature and therefore is hardly oxidized even at high temperatures so that the wear resistance of the chain component is maintained satisfactorily.
    The chromium nitride layer contains iron and therefore has satisfactory adhesion properties on the steel-based substrate. In addition, since the iron content is greater than 0% by mass and less than or equal to 55% by mass, the wear resistance of the chain component is maintained over the long term.
    In the chain according to the aspect of this description, it is preferable that the iron has a concentration distribution which gradually decreases outward from a surface of the steel-based substrate.
    In the preferred aspect, a more satisfactory adhesion property to the steel-based substrate is obtained.
    In the chain according to this aspect of the present description, it is preferable that the chromium and the nitrogen in the chromium nitride layer have a concentration distribution which gradually decreases from the external face towards the surface of the substrate. based on steel.
    In the preferred aspect, a more satisfactory adhesion property to the steel-based substrate is obtained.
    In the chain according to this aspect of the present description, it is preferable that in the total content of 100% by mass, the iron content is greater than 0% by mass and less than or equal to 55% by mass, the chromium content is greater than or equal to 45% by mass and less than or equal to 90% by mass, and the nitrogen content is greater than or equal to 5% by mass and less than or equal to 25% by mass.
    In the preferred aspect, the wear resistance is maintained more satisfactorily and a more satisfactory adhesion property is obtained with the steel-based substrate.
    In the chain according to the aspect of the present invention, it is preferable that the iron content is greater than or equal to 1% by mass and less than or equal to 45% by mass.
    In the preferred aspect, a more satisfactory resistance to wear is obtained.
    In the chain according to this aspect of the present description, it is preferable that the chromium nitride layer has a thickness greater than or equal to 2 μm and less than or equal to 30 μm.
    In the preferred aspect, the surface roughness is low and therefore cracks are difficult to produce. Thus, satisfactory wear resistance is obtained.
    In a chain according to a second aspect of this description, designed so that a pair of outer plates connected together by two axes and a pair of inner plates connected together by two sockets are interconnected so alternating such that each axle is loosely adjusted in each socket, at least one or one of the axle, the socket, the inner plate and the outer plate is a chain component according to the first aspect .
    B15579 FR The bush chain with this aspect has satisfactory resistance to elongation due to wear.
    In a chain according to a third aspect of this description, designed so that a pair of outer plates connected together by two axes and a pair of inner plates connected together by two bushings on each of which a roller is mounted are connected together alternately so that each axis is loosely fitted in each socket, at least one or one of the axis, socket, inner plate, outer plate and of the roller is a chain component according to the first aspect.
    The roller chain of this aspect has satisfactory resistance to elongation due to wear.
    In a chain according to a fourth aspect of this description, designed so that a plurality of inner plates, one end portion in the direction of the shortest side is provided with a pair of connecting teeth W-shaped are connected together in the direction of the width of the chain by axes so that a connecting tooth of an inner plate of adjacent inner plates overlaps the other connecting tooth of the other plate interior and such that an exterior plate is arranged on each exterior side of the width direction, at least one or one of the axis, of the interior plate, and of the exterior plate is a component of chain according to this aspect.
    The low noise chain of this aspect has a satisfactory resistance to elongation due to wear.
    The embodiment described here should be considered as illustrative and not restrictive. The scope of the present invention is not limited by the description given here and should be considered to include all equivalents to what has been described here.
    For example, the chain component of the present description is not limited to the component part of the roller chain, of the bushing chain or of the chain
    B15579 EN low noise described here. In addition, the present description can also be applied to a component part of an industrial chain for the transmission of power other than a distribution chain.
    Note that, as used here, the singular forms one, one and can refer to several elements unless the context explicitly indicates otherwise.
    Description of [0072]
    2, 11 2a
    3
    5, 13 5a
    6, 12
    10 numerical references roller chain inner plate socket hole bushing roller outer plate axle hole axis low noise chain
    B15579 FR
    权利要求:
    Claims (9)
    [1" id="c-fr-0001]
    1. Chain component for an industrial power transmission chain, comprising:
    a steel-based substrate; and a layer of chromium nitride formed on the external face of the steel-based substrate and containing iron according to a content greater than 0% by mass and less than or equal to 55% by mass.
    [2" id="c-fr-0002]
    2. The chain component of claim 1, wherein the iron has a gradually decreasing concentration distribution outward from a surface of the steel-based substrate.
    [3" id="c-fr-0003]
    3. Chain component according to claim 1 or 2, wherein the chromium and nitrogen in the chromium nitride layer have a concentration distribution gradually decreasing from the external face towards the surface of the steel-based substrate .
    [4" id="c-fr-0004]
    4. Chain component according to any one of claims 1 to 3, wherein in the total content of 100% by mass, the iron content is greater than 0% by mass and less than or equal to 55% by mass, the chromium content is greater than or equal to 45% by mass and less than or equal to 90% by mass, and the nitrogen content is greater than or equal to 5% by mass and less than or equal to 25% by mass.
    [5" id="c-fr-0005]
    5. Chain component according to any one of claims 1 to 4, in which the iron content is greater than or equal to 1% by mass and less than or equal to 45% by mass.
    [6" id="c-fr-0006]
    6. Chain component according to any one of claims 1 to 5, wherein the chromium nitride layer has a thickness greater than or equal to 2 µm and less than or equal to 30 µm.
    [7" id="c-fr-0007]
    7. Chain designed so that a pair of outer plates connected together by two pins and a pair of inner plates connected together by two bushings are
    B15579 FR linked from. alternately so that each axle is loosely adjusted in each socket, characterized in that at least one of the axle, the socket, the inner plate and the outer plate is a chain component according to any one of claims 1 to 6.
    [8" id="c-fr-0008]
    8. Chain (1) designed so that a pair of outer plates (5, 5) connected together by two pins (6, 6) and a pair of inner plates (2, 2) connected together by two bushings (3, 3) on each of which a roller (4) is adjusted are connected alternately so that each axis (6) is loosely adjusted in each socket, characterized in that at least one of the axle (6), bush (3), inner plate (2), outer plate (5) and roller (4) is a chain component according to any of claims 1 to 6.
    [9" id="c-fr-0009]
    9. Chain (10) designed such that a plurality of inner plates (11), one end portion of which in the direction of the shortest side is provided with a pair of link teeth (11a) in the form of W are connected together in the direction of the width of the chain (10) by pins (12) so that a connecting tooth (11a) of an inner plate (11) of adjacent inner plates (11, 11) overlaps the other connecting tooth (11a) of the other inner plate (11) and so that an outer plate (13) is arranged on each outer side of the width direction, characterized in that:
    at least one of the axle (12), the inner plate (11) and the outer plate (13) is a chain component according to any of claims 1 to 6.
    B15579 1/8
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    同族专利:
    公开号 | 公开日
    US9903441B2|2018-02-27|
    US20170058997A1|2017-03-02|
    JP2018017394A|2018-02-01|
    CN106480401A|2017-03-08|
    KR20170026256A|2017-03-08|
    DE102016215709A1|2017-03-02|
    JP6920607B2|2021-08-18|
    JP2018017395A|2018-02-01|
    JP6920608B2|2021-08-18|
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    法律状态:
    2017-09-21| PLFP| Fee payment|Year of fee payment: 2 |
    2018-09-21| PLFP| Fee payment|Year of fee payment: 3 |
    2020-10-16| ST| Notification of lapse|Effective date: 20200906 |
    优先权:
    申请号 | 申请日 | 专利标题
    JP2015169470|2015-08-28|
    JP2016139646A|JP2017043837A|2015-08-28|2016-07-14|Chain component, and chain|
    JPJP2016-139646|2016-07-14|
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